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China wholesaler Good Performance Factory Manufacturing Helical Gearbox for Conveyor Systems agricultural gearbox near me

Product Description

Product Description

KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.

        Product Characteristics

  1. Modular construction
  2. High efficiency
  3. Precise grinding, low noise
  4. Compact structural design
  5. Univeral mounting
  6. Aluminium housing, light in weight
  7. Carbonize and grinding hardened gears, durable
  8. Multi-structure, can be combined in different forms to meet various transmission condition

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Models:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

Detailed Photos

Product Parameters

GEARBOX SELECTING TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 120 2600 53.33  160/3          
31 120 2600 45.89  413/9          
35 120 2600 40.10  3248/81          
39 120 2560 35.47  532/15          
49 120 2380 28.50  770/27          
59 120 2230 23.56  212/9          
71 120 2100 19.83  119/6          
78 90 2030 17.86  1357/76          
96 120 1900 14.62  658/45          
101 90 1860 13.80* 69/5          
118 120 1770 11.90  2464/207          
143 120 1660 9.81  1148/117          
153 80 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 5.69  1081/190          
302 70 1290 4.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 54.00* 54/1          
30 200 4500 46.46* 3717/80          
34 200 4500 40.60* 203/5          
39 200 4270 35.91* 3591/100          
48 200 3970 28.88* 231/8          
59 200 3730 23.85* 477/20          
70 200 3520 20.08* 3213/160          
82 140 3330 17.10  3009/176          
95 200 3180 14.81* 2961/200          
106 140 3060 13.21  2907/220          
116 200 2970 12.05  1386/115          
141 200 2780 9.93  2583/260          
159 120 2670 8.78  2703/308          
189 120 2520 7.39  2601/352          
257 100 2280 5.45  2397/440          
316 100 2120 4.43  102/23          
383 80 1990 3.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 300 6000 58.09  639/11          
28 300 6000 50.02  2201/44          
32 300 6000 43.75  4331/99          
36 300 6000 38.73  426/11          
40 300 5860 34.62  4189/121          
49 300 5480 28.30  4047/143          
64 280 5571 21.78  1917/88          
81 280 4660 17.33  3621/209          
93 260 4440 15.06  497/33          
113 260 4160 12.37  1633/132          
136 240 3910 10.28  3053/297          
177 180 3590 7.93  1269/160          
222 180 3320 6.31  2397/380          
255 150 3170 5.48  329/60          
311 150 2970 4.50  1081/240          
374 150 2790 3.74  2571/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 500 8000 58.09  639/11          
28 500 8000 50.02  2201/44          
32 500 8000 43.75  4331/99          
36 500 8000 38.73  426/11          
40 500 7950 34.62  4189/121          
49 500 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6571 15.06  497/33          
113 460 5640 12.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 7.93  1269/160          
222 260 4510 6.31  2397/380          
255 230 4300 5.48  329/60          
311 230 4030 4.50  1081/240          
374 200 3780 3.74 2571/540          

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

We can dispatch goods by sea, by train, by air according to customer instruction

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.

3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.

4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH

5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost

6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agriculturalparts

Tips For Selecting the Right Agricultural Gearbox

An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.

Bevel gearboxes

A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.

CZPT gearboxes

If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
agriculturalparts

Closed-loop seals

The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
agriculturalparts

Quality of materials

A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
China wholesaler Good Performance Factory Manufacturing Helical Gearbox for Conveyor Systems   agricultural gearbox near meChina wholesaler Good Performance Factory Manufacturing Helical Gearbox for Conveyor Systems   agricultural gearbox near me
editor by CX 2023-11-25

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In this way, our goods have ongoing to achieve marketplace acceptance and clients gratification more than the earlier number of a long time. we are self-assured to offer our buyers versatile and diversified companies. We can provide a full-assortment of electrical power transmission products like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. NMRV WORM EPTT

EPTT Knowledge Summary

Product EPTT
(kW)
EPTT ratio
(i)

Rotate pace

(RPM)

Output torque
(N. m)
RV30-a hundred and fifty .06-fifteen five-100 14-280 5-1800

Functions

  1. Its physical appearance is quotsquare box quot construction, with stunning visual appeal, modest quantity, quick warmth dispersion, and fleXiHu (West Lake) Dis.ble use and set up.
  2. Worm and EPTT pairs adopt precision machining, producing, and EPTTing check, to promise well balanced EPTT, lower temperature rise, tiny sound, high performance, and EPTT daily life.
  3. Enter and output parts adopt exact and neat processing, no rust and high conclude.
  4. The item adopts exceptional bearing EPTT areas and sealing aspects, durable and no-leakage.
  5. Continuously variable EPTT and worm EPTT EPTT use cooperatively, which can change output rotate speed in hundreds and comprehend continually variable EPTT.

Software
EPTT are broadly employed in ceramic, EPTT, foodstuff, metallurgy, beer amp drink, printing and dyeing, textile, petrochemical engineering, warehouse EPTT, wood-working EPTT, environmental defense gear, printing and EPTT, pharmacy, and leather-based.

FAQ
Q: What is your MOQ of this product?
A: 5PCS. For the initial time cooperation, we accept trial sample order.

Q: What is your payment phrases?
A: 30% T/T deposit, 70% balance just before shipment or L/C at sight.

Q: What’s the supply time?
A: thirty daEPTTafter acquiring your L/C or T/T deposit.

Q: How EPTT is your warranty?
A: 12 months from go away the port.

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Group

  in Samsun Turkey  sales   price   shop   near me   near me shop   factory   supplier RV075 Aluminum Casting Worm Gearbox for Conveyor manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Samsun Turkey  sales   price   shop   near me   near me shop   factory   supplier RV075 Aluminum Casting Worm Gearbox for Conveyor manufacturer   best   Cost   Custom   Cheap   wholesaler